Rigid Cartons V/S Folding Boxes a Cost Analysis

Posted On: Sep-14-2019 rigid-cartons-vs-folding-boxes-a-cost-analysis

Folding boxes are made up of the lowest grade of cardboard, paperboard, and kraft. It does not mean that it compromises the quality of the product in any way. These boxes are free of any limitation and restriction like the size of the box, shape that is perfectly designed for a particular product, or the prints and patterns that represent the brand in the best way possible. Cardboard is highly eco-friendly and the most cost-effective material available in the market for making packaging or shipping boxes that promise protection of the product along with a pleasing and captivating appearance of the packaging according to the product.


Every product that is available in the market comes in a beautifully designed box that bears all the quality which make a packaging box exceptional and up to the mark. An effective packaging that stands out in the crowd must have few qualities that distinguish it from insufficient or ineffective packaging.

  • Protective
  • Appealing
  • Functional
  • Sustainable
  • Cost-effective
  • Self-promoting

These are the basics of an impressive and expressive packaging. It has become necessary for the companies to come up with something that speaks for the brand and the product. The increase in the competition among brands, higher satisfaction of the customers, and advancement in the packaging industry is not less than a challenge for the companies.

Modern Packaging Trends

Modern packaging is all about customization in terms of shapes, sizes, material used to make these boxes, and designing. Modern packaging deviates from the conventional methods of presenting the products that connect to the customers on a deeper level plus provide protection to the product during shipping and handling at the retailers. 

Also Read: Why Customized Cardboard Boxes Perfect for Your Business?

Types of Packaging Boxes

There are different types of boxes that serve different packaging needs according to the weight and size of the product like;

  • Custom Folding Boxes
  • Corrugated Boxes
  • Rigid Boxes

These types are arranged in order of their strength, quality, and prices lesser to higher but the most used kind of boxes for packaging are folding and rigid. Corrugated boxes are mostly used for shipping and delivering products.

Cost Analysis of Rigid VS Folding Boxes

When considering the cost, it is not only the unit price of the box that counts, but there are a lot of factors that contribute to the price of the boxes.

Factors that affect the overall price for the boxes

  1. Tooling Cost

Tooling cost is the price that comes on cutting dies, foiling, stamping dies, embossing dies, print cylinders, print plates, and molds, etc. It depends on the type of packaging you are choosing for your product. Tooling fee is a onetime cost, but some dealers charge this amount on every order, be aware of it if you are planning your next order.

Folding Boxes: Tooling cost for folding custom boxes is less and onetime as the shape and size of the boxes remain the same for a particular product for every order.

Set-up Boxes:  Tooling cost for these boxes is higher because these boxes come in all the different shapes with separate lids, trays, and sliding drawers, etc.

  1. Shipping

Shipping cost is the amount of money that is spent on the delivery of these boxes from the manufacturer or the wholesaler to the retailer. It also adds up into the overall cost of the boxes.

Folding Boxes: These boxes are lighter than these boxes which cost less for the shipping as courier companies charge according to the weight of the parcel.

Set-up Boxes: These boxes are heavier in weight than any other packaging boxes because the cardboard that is used is thicker and stronger, which costs more for shipping.

  1. Storage

Companies get their cardboard boxes in wholesale because larger the number of item in a lot lower the price per unit. Not only the price but the need or being cautious of not to be out-of-stock companies always keep some of the product at hand to avoid any inconvenience.

Folding Boxes: These boxes are space and storage-friendly as they are shipped flat that save a significant amount of money on storage space.

Set-up Boxes: Set-up box is the other name for rigid box, and as the name implies, these boxes are already set up in their final form that requires a lot of storage space. These boxes do not collapse.

  1. Labor Costs

The task does not end on ordering and getting the boxes, but it is the time to get your worker to the work of packing the product inside the boxes.

Folding Boxes: These boxes come flat, which require time, effort, and labor to assemble and pack the product, which is not free. It adds up to the overall cost of packaging.

Set-up Boxes: Benefit of getting setup boxes is that there is no extra effort or labor is required to pack the product inside the boxes. It saves time and a substantial amount of bucks on labor.

It is impossible to favor one type of boxes over the other as they both have their pros and cons in serving different products. Where folding boxes wholesale saves a lot of money on shipping and storage, set-up boxes reduce labor and damage cost. These factors balance out each other in different aspects, but the important thing for packaging is to be efficient and effective enough to captivate customers, build strong brand image, increases the value of the product and worth of the brand.